Enterprise Warehouse Automation. Open Source.

A battle-tested Warehouse Management System built for complex logistics. Zone-based topology, intelligent routing, and full device integration — proven at scale for over 20 years.

Zoones 2D Warehouse Visualization
20+ Years in Production
90+ Configurable Entities
100% Open Source
Austria Engineered & Operated

Platform

Everything You Need to Run a Modern Warehouse

From 3D warehouse design to last-mile delivery, Zoones covers the full spectrum of warehouse operations — with the flexibility to adapt to your specific processes.

Design & Visualize

Model your warehouse in 3D, monitor operations in 2D, and manage 90+ configurable entity types.

  • 3D Warehouse Modeler — Visual warehouse design with zone connections and cost-based routing
  • 2D Visualization — Real-time overview of carrier locations, content, and business context
  • Master Data — 90+ entity types: items, article numbers, pallet types, quantity units, and more

Fulfill & Ship

End-to-end order fulfillment from picking through packing, dispatch, and delivery.

  • Commission Management — Virtual picking planning with advanced route optimization
  • Desktop Commissioning — Full desktop UI for units, packing sizes, serial numbers, batches
  • Mobile Commissioning — HTML5 device support with Zebra, Cognex, and iPhone integration
  • Delivery Management — Planning, execution, pallet exchange, dock planning, forwarder management
  • Tour Planning — Multi-stop delivery routing with carrier coordination and ETA calculation

Warehouse Control

Manage stock from inbound receiving through storage, counting, and regulatory compliance.

  • Warehousing — Stock-in, put-away, replenishment, stock movement, multi-zone routing
  • Inventory Counting — Counting workflows, stock level tracking, flow analysis
  • Shelf-Life Tracking — Best-by date management with configurable sale margins and automated expiry workflows
  • Dangerous Goods — ADR-compliant handling with GHS classification, UN numbers, storage class rules, and transport restrictions

Connect & Automate

Integrate with hardware devices, ERP systems, and production equipment out of the box.

  • IoT Hub — Barcode scanners, weighing devices, height sensors, pick-to-light, Siemens PLC (S7), Modula Carousel
  • Production Planning — Job scheduling for labelers, weighing stations, robotic palletizers, inkjet printing
  • Label Printing — ZPL template design, Zebra/CAB printers, priority-based routing, batch printing
  • ERP Integration — Microsoft Dynamics AX, custom integration interfaces

Customize & Scale

Adapt Zoones to your exact processes without forking the codebase.

  • Interceptors — Source-code level interfaces and Groovy script runtime customization
  • Multi-Tenant — Serve multiple customers with full tenant isolation
  • Monitoring — Status logs, network logs, entity history, print jobs, batch job management
  • Info-Hub — Universal search across orders, commissions, items, deliveries, and pallets
  • Security & Access — LDAP, Active Directory, PIN, and token-based authentication with role-based permissions

Why Zoones

Built Different. Built to Last.

Zone-Based Intelligence

Simple warehouse layout
A simple store
Complex warehouse layout
A grown store

Every device in your warehouse — conveyors, turntables, shuttles, robots, stores — is a Zone. These zones connect via topology, and Zoones automatically calculates the optimal route through your warehouse. Like a navigation system, but for your goods.

Thank you, Dijkstra!

Open Source, No Lock-In

Zoones is fully open source. Inspect every line of code, customize any process through Interceptors and Groovy scripting, and integrate with any system through documented APIs.

No vendor lock-in. No surprise licensing costs. Your warehouse, your rules.

Proven at Enterprise Scale

Zoones isn't a prototype. It has been the backbone of Steinbach International's warehouse operations for over 20 years, scaling alongside their growth from a handful of pallets to a full-scale automated distribution center.

This is software that has earned its place on the warehouse floor.

See It in Action

Built for Real Work

From 3D warehouse modeling to mobile picking on the warehouse floor.

3D Warehouse Modeler

3D Warehouse Modeler

Visually design your warehouse layout in 3D. Define zones, set connections, and configure routing costs based on filling degree and utilization pressure. Zoones calculates optimal paths automatically.

2D Visualization

Real-Time 2D Visualization

A fully customizable bird's-eye view of your warehouse divided into areas. See exactly where every loading carrier is, what it contains, and which customer it serves — all in real time.

Desktop Commissioning

Desktop Commissioning

A powerful desktop interface for managing picks across units, packing sizes, serial numbers, batches, and dangerous goods. Designed for efficiency in high-volume operations.

Mobile Commissioning

Mobile Commissioning

Take picking to the warehouse floor with HTML5 mobile support. Native integration with Zebra scanners, Cognex cameras, and iPhone devices for maximum operator comfort.

Customization Engine

Customization Engine

Extend any process at the source-code level through typed interfaces, or customize behavior at runtime with Groovy scripts you develop in your own IDE. No code branching required.

Integrations

Connects With Your Ecosystem

Zoones speaks the language of your existing infrastructure — from ERP systems and logistics partners to warehouse floor hardware.

Logistics Partners

Native EDI/EDIFACT integration with leading European carriers.

Dachser DB Schenker Gebrüder Weiss DSV DPD GLS Qlog

ERP Systems

Synchronize master data, orders, and inventory with your business systems.

Microsoft Dynamics AX Custom REST APIs XML File Exchange

Hardware & Devices

Direct device communication for real-time warehouse floor control.

Zebra Scanners Siemens PLC (S7) Cognex Cameras Modula Carousel CAB Printers Pick-to-Light Height Sensors

Standards & Protocols

Built on industry standards for maximum interoperability.

EDI / EDIFACT IFTMIN REST API ZPL XML / JSON LDAP / AD

Technology

Modern Stack. Enterprise Foundation.

Java 25 Spring Boot Angular PostgreSQL

Team

The People Behind Zoones

A cross-functional team combining deep software engineering with hands-on warehouse operations experience.

Mario

Mario

Project Lead and Developer

IRIAN Solutions

Over 30 years in ERP systems. Started Zoones roughly 15 years ago when a warehouse was too small for commercial WMS, yet too complex for manual handling.

What began as a pragmatic solution became a passion project that now powers enterprise-scale operations.

Rudi

Rudi

Senior Developer

IRIAN Solutions

A core member of the Zoones development team. After mastering the system's complexity, Rudi became an essential collaborator — challenging architectural decisions and delivering sustainable, reliable solutions.

Marlene

Marlene

Teamleader Process Development

Steinbach International

Manages all external integrations including Microsoft Dynamics AX and logistics partners. Defines new warehouse processes and leads their rollout with operational staff.

Stefan

Stefan

Head of Warehouse Processes

Steinbach International

Bridges the gap between technology and business. His broad understanding of both domains makes him the ideal translator between development needs and operational reality.

Thomas

Thomas

Head of Warehouse Control Center

Steinbach International

Responsible for all technical device integration — from barcode scanners to printers. Trains warehouse staff and channels their feedback directly into the development process.

Zoonie

Zoonie

AI Trainee

Zoones

The newest addition to the team. Zoonie has full access to the Zoones source code and answers questions directly from it — helping with SQL queries, Groovy scripts, and navigating the system's internals.

Soon to have GDPR-compliant access to the live database, making support even faster. Still learning — but already surprisingly useful.

Sponsors

Who Backs Zoones?

FAQ

Frequently Asked Questions

Yes. Zoones is fully open source with no license fees, no per-user pricing, and no feature gating. You get the complete system — including the 3D modeler, mobile commissioning, and all integrations. You can inspect, modify, and deploy the code without restrictions.

Zoones scales from small storage facilities to large automated distribution centers. It has been running in production at Steinbach International for over 20 years, growing from a handful of pallets to enterprise-scale operations with conveyor systems, robotic palletizers, and automated storage solutions.

A basic setup can be running in days. For full production deployments with custom integrations (ERP, hardware devices, business rules), plan for a few weeks of configuration and testing. The system is built on Java, Spring Boot, Angular, and PostgreSQL — a standard stack that most teams can operate immediately.

Zoones has proven integration with Microsoft Dynamics AX and provides REST APIs, XML file exchange, and EDI/EDIFACT interfaces. The Interceptor system lets you customize integration logic at the source-code level or through Groovy scripts — no forking required.

No specialized hardware is required to get started. Zoones runs on standard server infrastructure. For warehouse floor operations, it integrates with common devices like Zebra scanners, Cognex cameras, Siemens PLCs, and any HTML5-capable mobile device including iPhones.

Ready to Modernize Your Warehouse?

Whether you're evaluating WMS platforms, planning a migration, or exploring open-source alternatives — let's talk.

No sales pitch. We reply within 24 hours.

1 Free intro call
2 Configure your warehouse
3 Go live in weeks